1968-1972 Bus Fuel Tank 211201075D
1968-1971 Bus Fuel Tank
When your Fuel Tank no longer holds fuel, you might need a new tank. Replace your leaking Bay Window Bus Fuel Tank with this New Tank! Powder Coated in Grey, this protective coating will last longer than normal paint coatings that are prone to chipping. This Fuel Tank includes the correct filler neck tube, vent, and internal baffles. This fuel tank is galvanized and does not have a coating on the inside, so just a quick rinse with fuel and your ready for installation rather than the cleaning method listed below!
- For 1968- December 1972 Bay Window Bus
- Powder Coated Fuel Tank
- Correct Stampings, Shape, & Size
- VW # 211201075D
- 15.8 Gallon Fuel Capacity
Important Tech Note !
All fuel tanks are manufactured with a sprayed-on interior rust inhibitor. This lining must be removed prior to the installation of your new tank. Failure to do so could cause your carburetor or fuel injection to clog up when gasoline dissolves the preservative and it passes into your vehicle’s fuel system.
Here is the method we employ to prep a fuel tank prior to installation:
• Close off tank openings with rags and duct tape
• Add a cleaner such as Carburetor Cleaner, Acetone, or MEK (Methyl Ethyl Ketone)
• Caution – No Smoking or Open Flames nearby.
• Add some small metal parts such as nuts, bolts or washers, then shake and rotate tank. This causes the preservative to break down and dissolve.
• Pour out and repeat until the cleaner drains out clear. Dispose of the used cleaner properly.
• Remove rags, tape and metal parts. Allow tank to dry and your tank is ready for installation.
Also known under these part numbers: (For reference only)
- 211-201-075-D
- 211201075D
- 686420259640
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VW Gas Tank Replacement
Most Air Cooled VWs have seen their share adventures, some that have left the gas tank dented, damaged
or leaky. Replacing a Volkswagen Gas Tank is a task that can be done by an average mechanic as a weekend
project. Mid America Motorworks takes you through the steps for replacing a 1972 Super Beetle Gas Tank.
Getting Started
Any task is made easier with the right tools. Here's what you'll need for this
project:
- Regular Screwdriver
- Ratchet with Extension & 10-14mm Socket
- Hammer & Wooden Chalk
- Friend to assist with removing the tank.
- New Gas Line, Filler Neck Hose, Gas Sending Unit Seal, Breather Hoses
- New Clamps
Gas Tank Removal
Begin the project by disconnecting the battery of your VW Beetle. Then, siphon out the gas,
leaving the tank less than a quarter full.
Using a screwdriver, remove the retaining clips from 4 points on the gas tank. Next you'll want to loosen
the clamps that connect the gas tank to the filler neck hose. Disconnect the vacuum hose from the gas
tank.
Now you're ready to remove the gas tank. With assistance, lift the tank out and into the trunk area.
Remove the breather hoses and filler neck hose from the gas tank.
Using the hammer and wooden chalk to create leverage, loosen the cap on the gas sending unit. Once it is
loosened, you'll want to remove the gas sending unit by rotating the cap to one side and then lifting
the unit up and out of the tank.
Remove the gas line hose located at the bottom of the tank and you're ready to remove the tank completely
from your Super Beetle.
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