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1968-1982 Corvette C3 Electric Headlight Motor Conversion Kit

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Item ID: 644-052
Availability: Ships Directly From Supplier
   Pending Manufacturer Availability
Fits Years:
  • 1968-1982
$999.99 This Item is Not Eligible for Promotional Discounts
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1968-1982 C3 Electric Headlight Motor Conversion Kit

Upgrade your C3 Corvette with a reliable electric headlight conversion that eliminates vacuum problems once and for all.

This innovative electric headlight motor conversion kit modernizes the 1968–1982 Corvette by replacing the factory vacuum system with a dependable electronic actuator. Using a proven 1988–2004 Corvette electronic headlight actuator module, it provides smooth, consistent pop-up operation and automatically stops rotation when resistance is detected—an advanced safety feature missing from most other kits. Installation is straightforward, requiring only two drilled 5/16-inch holes and no cutting, with true plug-and-play functionality thanks to Delphi Weatherpack connectors. Made in the USA and backed by a one-year warranty, it’s the ideal way to upgrade both reliability and functionality in your classic C3.

Fits the Following Corvette Models:

  • C3 Corvette 1968–1982 (all models)

Material/Finish

  • Heavy-duty electronic actuator module

  • Delphi Weatherpack connectors

  • OE-style mounting hardware included

Dimensions

  • Requires two drilled 5/16 in. (7.9mm) holes for mounting

Features/Benefits 

  • Eliminates failure-prone vacuum headlight system

  • Uses 1988–2004 Corvette electronic headlight actuator module

  • Plug-and-play design with Delphi Weatherpack connectors

  • No cutting required; only minor drilling for installation

  • Backed by 1-year manufacturer warranty

  • Made in the USA

Because Details Matter
Few things define a Corvette like the signature pop-up headlights. With this modern conversion, you keep that iconic style but gain the reliability and safety of a proven electronic system. It’s a detail that blends heritage with confidence, ensuring your C3 remains both authentic and dependable.



Also known under these part numbers: (For reference only)

  • 213081

Install your C3 Electric Headlight Motor Conversion Kit with confidence.

Upgrading to electric headlight motors eliminates the failure-prone vacuum system and ensures smooth, reliable pop-up operation. With only two drilled holes and no cutting required, this kit is designed for straightforward installation using Delphi Weatherpack plug-and-play connectors. Backed by clear, photo-supported instructions, you can modernize your Corvette’s headlights in just a few hours.

Tools Required

  • Ratchet and sockets

  • Screwdrivers (Phillips and flathead)

  • Drill with 5/16 in. bit

  • Wire crimp tool

  • Jack and stands or lift

  • Shop towels and light lubricant

Step-by-Step Installation

1. Preparation

  • Disconnect the negative battery cable.

  • Raise the front of the car safely on jack stands.

  • Remove the hood for easier access to headlight assemblies.

2. Remove Original Vacuum System

  • Disconnect vacuum hoses running to each headlight actuator.

  • Remove the vacuum actuators and brackets.

  • Cap or remove unused vacuum lines at the source.

3. Install Electric Actuators

  • Position the new electronic actuators in place of the originals.

  • Secure with the provided hardware, using existing mounting points where possible.

  • Lightly lubricate pivot points for smooth operation.

4. Mount the Control Module

  • Drill two 5/16 in. holes in the recommended location (template included with kit).

  • Bolt the headlight module to the chassis using the supplied hardware.

  • Ensure module is mounted securely and wiring is routed away from sharp edges.

5. Wiring Connections

  • Plug the actuator harnesses into the Delphi Weatherpack connectors.

  • Connect the main harness to the headlight switch power feed.

  • Confirm ground wire connections are clean and secure.

6. Test Operation

  • Reconnect the battery.

  • Cycle the headlights up and down using the switch.

  • Verify both sides operate smoothly and stop automatically when resistance is detected.

7. Reinstall Hood

  • Once operation is confirmed, reinstall the hood with proper alignment.

  • Lower the car from jack stands and road test the headlight function.

Supplemental Instructions (Noise & Vibration)

If noisy operation is detected:

  • Install the included rubber isolation pad between the actuator and bracket.

  • Ensure all bolts are torqued evenly and pivots are lubricated.

Troubleshooting

  • Both headlights fail to operate:
    Check power and ground at the control module.

  • One headlight fails to open/close:
    Confirm connector seating, verify ground wire at actuator.

  • Headlights stop mid-cycle:
    Inspect for binding at pivots or obstructions in housing.

  • Noisy or jerky operation:
    Add supplemental rubber pad; lubricate pivot arms.

Installation Notes

  • This kit uses a standard 1988–2004 Corvette actuator module.

  • Requires drilling two 5/16 in. holes only—no cutting or permanent modifications.

  • Full-color photo instructions are included with every kit.

  • Backed by a 1-year manufacturer’s warranty.

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